Machining DataSheet for

General Information:
Material GroupS - Superalloys (Heat resistant and Titanium)
Sub-GroupSuperalloy
Hardness290.0 HB
Tensile Strength930 [N/mm^2]
Machinability40%

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Machining Material Discaloy 16

Discaloy 16 is a Iron-based heat resistant superalloy (HRSA) material with a Machinability rating of 40% and Hardness of 290 HB.

Discaloy 16 has 50.1% iron, 25% nickel and additional alloying elements per the below table.

Iron-based superalloys are a more economical alternative to nickel-based alloys. They provide the same advantages but to a lesser extent and at a lower price. They are used mostly on less critical components that still require heat resistance properties. This sub-group is also much easier to machine realtive to the nickel and cobalt based superalloys

Superalloys should be machined with a positive and sharp cutting edges. Geometries that are suitable for austenitic stainless steel will also work well on HRSA. However, quality manufacturers will have in their catalogs additional geometries that are specifically designed for these challenging materials.

Summery:

  • For general Turning of Material Discaloy 16 at stable conditions use a grade with a Very Hard substrate and PVD coating.
  • For general Milling use a grade with a Semi Hard substrate and PVD coating.
  • For detailed carbide grades recommendations, check the Below Chart, or use the Grades Wizrad.
  • Recommended Cutting speed range for turning at stable conditions is 440 - 610 [SFM] / 135 - 185 [m/min].
  • Recommended Cutting speed range for milling with stable clamping and short overhang is 330 - 460 [SFM] / 100 - 140 [m/min]
  • For detailed cutting speed recomendations, check the Below Table, or use our Speed and Feed Calculator.

  • Equivalent International Designations for Material Discaloy 16

    Standard Name
    sae5725
    anforZ3NCT25

    Chemical Composition for Material Discaloy 16

    Element Amount
    Iron (Fe)50.1%
    Nickel (Ni)25%
    Chromium (Cr)16%
    Molybdenum (Mo)6%
    Manganese (Mn)1.35%
    Silicon (Si)0.7%
    Titanium (Ti)0.3%
    Carbon (C)0.12%

    Cutting Speeds Recomendations for Material Discaloy 16

    * Click on the speeds below for higher precision in specific conditions!

    ApplicationVc (m/min)Vc (SFM)
    Turning135-185440-610
    Milling100-140330-460
    Parting85-115280-380
    Grooving120-160390-520
    Drilling120-160390-520

    Important! The speed estimation is given for an ideal situation:

    • Most suitable carbide grade
    • Stable tool clamping
    • Stable workpiece clamping
    • Good quality raw material
    • A short overhang of the cutting tool.
    • Nominal hardness of the material.
    • etc.
    Click on the speeds in the above table to get better precision for specific parameters
    Or use our Speed and Feed Calculator


    Recommended Carbide Grades for Material Discaloy 16

    * If you do nott understand the below table? Read This Explanation to make the most out of it!

    Grade for Turning

    Brand Grade ISO Material app App Coating Apps Range 05 10 15 20 25 30 35 40 45
    Sandvik S05F S S - Superalloys (Heat resistant and Titanium) T Turning CVD S05 - S10 S S
    Sandvik GC1105 S S - Superalloys (Heat resistant and Titanium) T Turning PVD S10 - S15 S S
    Sandvik GC1115 S S - Superalloys (Heat resistant and Titanium) T Turning PVD S15 - S20 S S
    Sandvik GC1125 S S - Superalloys (Heat resistant and Titanium) T Turning PVD S20 - S30 S S S
    Iscar IC806 (IC804) S S - Superalloys (Heat resistant and Titanium) T Turning PVD S05 - S20 S S S S
    Iscar IC807 (IC907) S S - Superalloys (Heat resistant and Titanium) T Turning PVD S10 - S25 S S S S
    Iscar IC830 (IC328) S S - Superalloys (Heat resistant and Titanium) T Turning PVD S20 - S35 S S S S
    Kennametal KCU10 (KC5010) S S - Superalloys (Heat resistant and Titanium) T Turning PVD S10 - S20 S S S
    Kennametal KCU25 (KC5025) S S - Superalloys (Heat resistant and Titanium) T Turning PVD S20 - S30 S S S
    Walter WSM10S (WSM10) S S - Superalloys (Heat resistant and Titanium) T Turning PVD S05 - S20 S S S S
    Walter WSM01 S S - Superalloys (Heat resistant and Titanium) T Turning PVD S05 - S05 S
    Walter WSM20S (WSM20) S S - Superalloys (Heat resistant and Titanium) T Turning PVD S10 - S30 S S S S S
    Walter WSM30S (WSM30) S S - Superalloys (Heat resistant and Titanium) T Turning PVD S20 - S40 S S S S S
    Seco TS2000 (CP200) S S - Superalloys (Heat resistant and Titanium) T Turning PVD S05 - S25 S S S S S
    Seco CP500 S S - Superalloys (Heat resistant and Titanium) T Turning PVD S15 - S25 S S S
    Seco CP600 S S - Superalloys (Heat resistant and Titanium) T Turning PVD S20 - S35 S S S S
    Seco TS2500 S S - Superalloys (Heat resistant and Titanium) T Turning PVD S20 - S35 S S S S
    Tungaloy AH8005 S S - Superalloys (Heat resistant and Titanium) T Turning PVD S05 - S10 S S
    Tungaloy AH8015 S S - Superalloys (Heat resistant and Titanium) T Turning PVD S10 - S20 S S S
    Mitsubishi MP9005 S S - Superalloys (Heat resistant and Titanium) T Turning PVD S05 - S15 S S S
    Mitsubishi MP9015 S S - Superalloys (Heat resistant and Titanium) T Turning PVD S10 - S20 S S S
    Mitsubishi VP20RT S S - Superalloys (Heat resistant and Titanium) T Turning PVD S15 - S35 S S S S S
    Sumitomo AC5005S (AC510U) S S - Superalloys (Heat resistant and Titanium) T Turning PVD S05 - S10 S S
    Sumitomo AC5015S S S - Superalloys (Heat resistant and Titanium) T Turning PVD S05 - S15 S S S
    Sumitomo AC5025S (AC520U) S S - Superalloys (Heat resistant and Titanium) T Turning PVD S10 - S30 S S S S S

    Grade for Milling (Indexable)

    Brand Grade ISO Material app App Coating Apps Range 05 10 15 20 25 30 35 40 45
    Sandvik S30T S S - Superalloys (Heat resistant and Titanium) M Milling PVD S10 - S30 S S S S S
    Sandvik S40T S S - Superalloys (Heat resistant and Titanium) M Milling CVD S25 - S40 S S S S
    Iscar IC808 (IC908) S S - Superalloys (Heat resistant and Titanium) M Milling PVD S05 - S25 S S S S S
    Iscar IC830 (IC928) S S - Superalloys (Heat resistant and Titanium) M Milling PVD S20 - S40 S S S S S
    Kennametal KC510M S S - Superalloys (Heat resistant and Titanium) M Milling PVD S05 - S10 S S
    Kennametal KC522M S S - Superalloys (Heat resistant and Titanium) M Milling PVD S15 - S30 S S S S
    Kennametal KCSM40 S S - Superalloys (Heat resistant and Titanium) M Milling PVD S25 - S40 S S S S
    Seco MS2500 S S - Superalloys (Heat resistant and Titanium) M Milling CVD S05 - S25 S S S S S
    Seco F40M S S - Superalloys (Heat resistant and Titanium) M Milling PVD S05 - S25 S S S S S
    Seco MS2050 S S - Superalloys (Heat resistant and Titanium) M Milling PVD S10 - S35 S S S S S S
    Tungaloy AH120 S S - Superalloys (Heat resistant and Titanium) M Milling PVD S10 - S25 S S S S
    Tungaloy AH725 S S - Superalloys (Heat resistant and Titanium) M Milling PVD S15 - S25 S S S
    Mitsubishi MP9120 S S - Superalloys (Heat resistant and Titanium) M Milling PVD S05 - S25 S S S S S
    Mitsubishi MP9130 S S - Superalloys (Heat resistant and Titanium) M Milling PVD S15 - S35 S S S S S
    Sumitomo ACU2500 S S - Superalloys (Heat resistant and Titanium) M Milling PVD S05 - S25 S S S S S
    Sumitomo ACM200 S S - Superalloys (Heat resistant and Titanium) M Milling CVD S10 - S30 S S S S S
    Sumitomo ACM300 S S - Superalloys (Heat resistant and Titanium) M Milling PVD S20 - S40 S S S S S

    Grade for Parting Off

    Brand Grade ISO Material app App Coating Apps Range 05 10 15 20 25 30 35 40 45
    Sandvik GC1105 S S - Superalloys (Heat resistant and Titanium) P Parting PVD S05 - S20 S S S S
    Sandvik GC1145 S S - Superalloys (Heat resistant and Titanium) P Parting PVD S20 - S40 S S S S S
    Iscar IC807 (IC907) S S - Superalloys (Heat resistant and Titanium) P Parting PVD S05 - S10 S S
    Iscar IC808 (IC908) S S - Superalloys (Heat resistant and Titanium) P Parting PVD S10 - S25 S S S S
    Iscar IC830 (IC328) S S - Superalloys (Heat resistant and Titanium) P Parting PVD S25 - S40 S S S S
    Kennametal KCU10 S S - Superalloys (Heat resistant and Titanium) P Parting PVD S05 - S15 S S S
    Kennametal KCU25 S S - Superalloys (Heat resistant and Titanium) P Parting PVD S15 - S30 S S S S
    Walter WSM13S S S - Superalloys (Heat resistant and Titanium) P Parting PVD S05 - S20 S S S S
    Walter WSM23S S S - Superalloys (Heat resistant and Titanium) P Parting PVD S10 - S30 S S S S S
    Walter WSM33S (WSM33) S S - Superalloys (Heat resistant and Titanium) P Parting PVD S20 - S40 S S S S S
    Walter WSM43S S S - Superalloys (Heat resistant and Titanium) P Parting PVD S30 - S45 S S S S
    Seco CP500 S S - Superalloys (Heat resistant and Titanium) P Parting PVD S10 - S30 S S S S S
    Seco CP600 S S - Superalloys (Heat resistant and Titanium) P Parting PVD S20 - S40 S S S S S
    Tungaloy AH725 S S - Superalloys (Heat resistant and Titanium) P Parting PVD S15 - S25 S S S
    Tungaloy AH7025 S S - Superalloys (Heat resistant and Titanium) P Parting PVD S15 - S25 S S S
    Mitsubishi VP10RT S S - Superalloys (Heat resistant and Titanium) P Parting PVD S05 - S10 S S
    Mitsubishi VP20RT S S - Superalloys (Heat resistant and Titanium) P Parting PVD S10 - S25 S S S S
    Mitsubishi VP30RT S S - Superalloys (Heat resistant and Titanium) P Parting PVD S25 - S40 S S S S
    Sumitomo AC520U S S - Superalloys (Heat resistant and Titanium) P Parting PVD S10 - S25 S S S S
    Sumitomo AC1030U (AC530U) S S - Superalloys (Heat resistant and Titanium) P Parting PVD S20 - S40 S S S S S

    Grade for Grooving

    Brand Grade ISO Material app App Coating Apps Range 05 10 15 20 25 30 35 40 45
    Sandvik GC1125 S S - Superalloys (Heat resistant and Titanium) G Grooving PVD S10 - S30 S S S S S
    Iscar IC806 (IC804) S S - Superalloys (Heat resistant and Titanium) G Grooving PVD S05 - S15 S S S
    Iscar IC808 (IC908) S S - Superalloys (Heat resistant and Titanium) G Grooving PVD S15 - S25 S S S
    Iscar IC830 (IC328) S S - Superalloys (Heat resistant and Titanium) G Grooving PVD S25 - S35 S S S
    Kennametal KCU10 S S - Superalloys (Heat resistant and Titanium) G Grooving PVD S05 - S20 S S S S
    Kennametal KCU25 S S - Superalloys (Heat resistant and Titanium) G Grooving PVD S20 - S30 S S S
    Walter WSM13S S S - Superalloys (Heat resistant and Titanium) G Grooving PVD S05 - S20 S S S S
    Walter WSM23S S S - Superalloys (Heat resistant and Titanium) G Grooving PVD S10 - S30 S S S S S
    Walter WSM33S (WSM33) S S - Superalloys (Heat resistant and Titanium) G Grooving PVD S20 - S40 S S S S S
    Walter WSM43S S S - Superalloys (Heat resistant and Titanium) G Grooving PVD S30 - S45 S S S S
    Seco CP500 S S - Superalloys (Heat resistant and Titanium) G Grooving PVD S15 - S20 S S
    Seco CP600 S S - Superalloys (Heat resistant and Titanium) G Grooving PVD S20 - S35 S S S S
    Tungaloy AH905 S S - Superalloys (Heat resistant and Titanium) G Grooving PVD S05 - S10 S S
    Tungaloy AH7025 S S - Superalloys (Heat resistant and Titanium) G Grooving PVD S15 - S25 S S S
    Tungaloy AH725 S S - Superalloys (Heat resistant and Titanium) G Grooving PVD S15 - S25 S S S
    Mitsubishi VP10RT S S - Superalloys (Heat resistant and Titanium) G Grooving PVD S05 - S10 S S
    Mitsubishi VP20RT S S - Superalloys (Heat resistant and Titanium) G Grooving PVD S10 - S25 S S S S
    Mitsubishi VP30RT S S - Superalloys (Heat resistant and Titanium) G Grooving PVD S25 - S40 S S S S
    Sumitomo AC520U S S - Superalloys (Heat resistant and Titanium) G Grooving PVD S10 - S25 S S S S
    Sumitomo AC1030U (AC530U) S S - Superalloys (Heat resistant and Titanium) G Grooving PVD S20 - S40 S S S S S

    Recommended Insert Cutting Edge Geometry for Material Discaloy 16

    Honing Size:0.02-0.05 mm / 0.001-0.002"
    Rake Angle:13° -18°
    Land Angle:Neutral
    Land Width:0.10-0.20 mm / 0.004-0.008"
    Ground Insert:Recommended

    Learn more about carbide inserts Cutting-Edge Geometry Parameters.


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